PLANT PROCESS SYSTEM

MIXING TECHNOLOGY

Mixing and blending of bulk solids is an important processing step in many industries. When processing dry bulk materials, the mixing equipment selected is crucial to ensure good homogenization of material particles, fast mixing cycle and high dispersant of additive. 


AYS Engineering with our technology partners have the right mixer solution customized for process applications for wide range of industries that include:


Cement, Dry Mortar, Ceramics, Glass, Carbon paste, Battery paste, Friction linings, Foundries, Metallurgy

EIRICH INTENSIVE MIXER

  • This working principle offers the following options:

    - The mixing tool can be run variably, at low or high speed

    - The input of power into the mix can thus be controlled specofically

    - High tool speeds allow

    1. fibers to be disintegrated optimally
    2. pigments to be ground perfectly and mixed-in streak-free
    3. very small amounts of additives to be mixed-in optimally

    - Medium tool speeds allow high-quality mixtures to be produced

    - Low tool speeds allow lightweight aggregates to be mixed-in gently

  • Further advantages:

    - The mixers can optionally be supplied with a proven automatic pneumatic interior cleaning system

    - Mixing processes / mixing speeds can be adjusted to the respective formula

  • Advantages compared to horizontal mixers:

    - Completely different mixing principle: No problems regarding axial mixing, no demixing effect on long mixing times

    - The mixer efficiency is independent from the arrangement of the component feeding units

    - Finest materials / pigments can be mixed even in smallest quantities (up to ppm values) without using cutter heads

    - Liquids (e.g. dust binders) are added without atomizing and mixed in very quickly

  • EIRICH customers report their experience:

    - The mixing result / the mixing quality remain unchanged even if only partial quantities are mixed, down to 30% of the nominal capacity

    - Clearly less wear compared with cylindrical mixers

    - The dust binder consumption is reduced by up to 50% (better distribution)

IBAU HORIZONTAL MIXER

Continuous mixing system with IBAU Flow-through mixers

For the mass cement production with 2-3 main components and with different degrees of grindability, it is advisable to perform a separate grinding of the components with the subsequent mixing in flow-through mixers. The grain size distribution of the individual components can be influenced separately.


Often the primary materials such as fly ash are already available in the required fineness, and joint grinding with clinker only consumes unnecessary energy. The use of flow-through mixers provides for a swift homogenization, additionally allowing an increase of the grinding output of the cement mills.


Discontinuous mixing systems, as the IBAU Batch-type mixer, are used for the production of special types of cement with a large number of main and secondary components and/or frequent product changes.

IB-DM 2500 IB-DM 3000 IB-DM 4500 IB-DM 6000 IB-DM 8000 IB-DM 10000 IB-DM 12500 IB-DM 15000
Throughput m3/h at 1 min. dwell time 75 90 135 180 240 300 375 450
Gross volume m3 2,5 3,0 4,5 6,0 8,0 10,0 12,5 15,0
Net volume m3 1,25 1,5 2,25 3,0 4,0 5,0 6,25 7,5
Required power kW 45 55 75 90 110 132 132 160